Description
Material Composition:
- Advanced Cermet (TiCN/TiN-based): Ceramic matrix (TiC, TiN) reinforced with nickel/molybdenum binder, optimized for high-speed finishing.
- Nano-coating (Optional): PVD TiAlN coating (3-5μm) for enhanced heat resistance (up to 900°C).
Key Features:
- High Hardness & Wear Resistance: HV 1800-2200, outperforms conventional carbide in semi-finishing to precision machining.
- Thermal Stability: Minimal edge deformation at elevated temperatures, ideal for continuous cutting.
- Sharp Cutting Edge: Ground edge geometry (ER rake angle) ensures smooth surface finish (Ra ≤0.8μm).
- Chipbreaker Design: PDER chip groove optimizes chip flow in steel and cast iron machining.
Applications:
- Precision Turning: Finishing of carbon steel, alloy steel, and ductile cast iron.
- High-Speed Machining (HSM): Automotive components (shafts, gears), aerospace fittings.
- Mass Production: CNC lathe operations requiring tight tolerances (IT6-IT7).
Advantages Over Competitors:
30-50% longer tool life compared to uncoated carbide inserts.
Reduced cutting forces for improved dimensional accuracy.
Compatible with dry or minimum-quantity lubrication (MQL) machining.
- Advanced Cermet (TiCN/TiN-based): Ceramic matrix (TiC, TiN) reinforced with nickel/molybdenum binder, optimized for high-speed finishing.
- Nano-coating (Optional): PVD TiAlN coating (3-5μm) for enhanced heat resistance (up to 900°C).
Key Features:
- High Hardness & Wear Resistance: HV 1800-2200, outperforms conventional carbide in semi-finishing to precision machining.
- Thermal Stability: Minimal edge deformation at elevated temperatures, ideal for continuous cutting.
- Sharp Cutting Edge: Ground edge geometry (ER rake angle) ensures smooth surface finish (Ra ≤0.8μm).
- Chipbreaker Design: PDER chip groove optimizes chip flow in steel and cast iron machining.
Applications:
- Precision Turning: Finishing of carbon steel, alloy steel, and ductile cast iron.
- High-Speed Machining (HSM): Automotive components (shafts, gears), aerospace fittings.
- Mass Production: CNC lathe operations requiring tight tolerances (IT6-IT7).
Advantages Over Competitors:
30-50% longer tool life compared to uncoated carbide inserts.
Reduced cutting forces for improved dimensional accuracy.
Compatible with dry or minimum-quantity lubrication (MQL) machining.
